How to reduce logistics costs by 30% with Keepway horizontal strapping machine? In-depth technical analysis
Intelligent innovation of packaging efficiency: Keepway horizontal strapping machine helps enterprises achieve automation upgrade
March 1, 2025 · Keepway Mechanical Technology
Today, when the daily processing volume of e-commerce logistics exceeds 100 million, the bottleneck of traditional packaging efficiency has become a key issue restricting the development of enterprises. Recently, Keepway Mechanical Technology released a new generation of kpw-800Pro intelligent horizontal strapping machine. Through the integration of AI visual recognition and servo drive technology, the strapping time of a single pallet is compressed to less than 10 seconds, which is more than 50% higher than the efficiency of traditional equipment, redefining the "speed limit" of industrial packaging.
Technological breakthrough: from "mechanical execution" to "intelligent decision-making"
The core innovation of Kpw-800Pro lies in its adaptive strapping system:
AI dynamic adjustment: built-in high-precision sensors and visual recognition modules can detect cargo size in real time (supporting a range of 200-1500mm), automatically adjust the tension and path of the strapping belt, and avoid damage to cargo caused by manual setting errors. The damage rate is reduced to an industry-leading 0.2%49;
Energy consumption optimization design: using German imported servo motors, combined with intelligent start-stop technology, energy consumption is reduced by 45% compared with traditional hydraulic models, and continuous operation for 20 hours without attenuation, meeting high-intensity production needs17;
Double safety guarantee: original "manual + automatic" dual-mode switching, emergency braking response time <0.08 seconds, in line with EU CE safety certification standards, eliminating operational risks8.
Industry implementation: Multi-scenario verification of performance
E-commerce logistics: The actual test data of a leading e-commerce warehouse shows that Kpw-800Pro handles an average of 10,000 pieces of goods per day, reduces labor costs by 70%, and shortens the equipment investment return cycle to 6 months11;
Food processing: The stainless steel body has passed the HACCP certification and has been successfully applied to the frozen food production line, achieving stable bundling in a low temperature environment of -30℃6;
Special packaging: For special-shaped products (such as canned beverages, hairy crabs, etc.), a customized clamp module is developed, and the bundling qualification rate reaches 99.8%, which is comparable to manual fine operation411.
Customer testimony: A win-win situation of efficiency and cost
After a home appliance company in Jiangsu introduced Kpw-800Pro, the number of workers on the packaging line was reduced from 8 to 2, saving more than 2 million yuan per year. Its production director commented: "The intelligent adjustment function of the equipment greatly reduces the debugging time, even novices can quickly get started, and the failure rate is only 1/3 of similar products."
Future Outlook: Intelligent Ecological Layout
Keepway simultaneously launched an IoT remote monitoring system that can analyze equipment operation data in real time, predict maintenance cycles, and seamlessly connect with the enterprise ERP system. It is revealed that a solar-powered version will be launched in 2025 to further respond to the global carbon reduction trend of 710.
Act now
From now on, the first 50 consulting customers can enjoy free on-site surveys and customized solution design, and can also receive a consumables package worth $800. Visit the Keepway official website or call Tel: +86-18206519878 to start a new era of efficient packaging!
