horizontal baling press baler

About horizontal hydraulic balers

Background of horizontal hydraulic baler

Before November 2005, vertical non-metallic balers were used for compression and baling of waste paper, waste plastic, straw, stalks, etc. This type of baling consists of two processes: compression and manual baling. Since baling is done manually, it takes a lot of time, so the production efficiency is too low. At the same time, since it is a vertical machine, it is particularly inconvenient to add light and foamy materials.

The purpose of the horizontal hydraulic fully automatic baler is to overcome the above shortcomings and provide a horizontal hydraulic fully automatic baler that integrates feeding, compression and baling.

Technical solution
The horizontal hydraulic fully automatic baler includes a chassis, a material pressing device and a hopper. The chassis includes a base, a left wall panel, a right wall panel and a front top panel. The middle of the chassis is a compression chamber with an open top. The front section is a front chassis with an open front end and a front top panel. The rear section is a rear chassis. The material pressing device includes a main pressure oil cylinder and a material pressing head. The main pressure oil cylinder is placed in the rear chassis, and its piston end is connected to the material pressing head. It is characterized in that: a shrinking device is provided on the front chassis, and a wire guiding device is provided on the front chassis, the compression chamber, the rear chassis and the rear side of the rear chassis. A wire pushing device and a wire twisting and cutting device are provided on the left and right sides of the front chassis in front of the compression chamber.
The shrinking device described in the utility model includes a left pressure plate, a right pressure plate, a top pressure plate, a left and right clamping oil cylinder, a clamping oil cylinder and an oil cylinder mounting seat. The left and right wall plates and the front top plate of the front chassis are provided with a pressure plate mounting hole. The left pressure plate, the right pressure plate and the top pressure plate are respectively embedded in the pressure plate mounting holes. The left and right pressure plates are arranged correspondingly on the left and right. The top pressure plate is arranged correspondingly on the upper and lower sides of the left and right pressure plates. The rear edges of the left, right pressure plates and the top pressure plate are respectively hinged to the rear edges of the corresponding pressure plate mounting holes, and the front edges are freely placed; the oil cylinder mounting seat is inverted in a "U"-shaped structure and is arranged on the periphery of the left, right pressure plates and the top pressure plate. The left and right clamping oil cylinders are respectively installed on the left and right side walls of the oil cylinder mounting seat, and their piston rods are respectively connected to the left and right pressure plates. The clamping oil cylinder is installed on the top of the oil cylinder mounting seat, and its piston rod is connected to the top pressure plate.
The wire guide device described in the utility model has two sets, one on the left and one on the right. The wire guide device includes a pay-off frame, a rear wire guide pulley assembly and a front wire guide pulley assembly. The pay-off frame is placed on the rear side of the rear chassis, the rear wire guide pulley assembly is placed on the left and right sides of the rear chassis, and the front wire guide pulley assembly is placed on the left and right sides of the compression chamber and on the side wall of the front chassis in front of the compression chamber.
The wire pushing device described in the utility model includes a wire pushing cylinder, a wire pushing rod assembly and a wire pushing frame. The wire pushing frame is placed horizontally on one side of the front chassis in front of the compression chamber. The wire pushing cylinder is installed on the wire pushing frame. The head of the cylinder piston rod is connected to the wire pushing rod assembly through a slider. The wire pushing rod assembly is placed on the wire pushing frame wear-resistant plate on the wire pushing frame.
The wire twisting and cutting device described in the utility model includes a twisting box, a transmission device, a winding rod group, a winding head, a wire cutting oil cylinder, a wire cutting knife slide rail and a wire cutting knife seat. The twisting box is placed on the other side of the front machine box in front of the compression chamber. The winding rod group has two rows, one row in the front and one row in the rear, which are installed on the twisting box. The transmission device is connected to one end of the winding rod group. The winding head is installed at the other end of the winding rod group. The wire cutting knife slide rail and the wire cutting knife seat are arranged side by side in the front and rear of the twisting box and placed between the front and rear rows of the winding rod group. The wire cutting knife slide rail is equipped with a moving blade, and the wire cutting knife seat is equipped with a fixed blade. The moving and fixed blades are arranged alternately at the top and bottom. The wire cutting oil cylinder is installed on the top of the twisting box, and its piston end is connected to the wire cutting knife slide rail.

Working principle:

 First, tie the tying wire into a knot manually, then start the equipment, and the feeding device will add the waste materials to be compressed and packaged into the hopper and compression chamber. At this time, since the pressure head is in the back position, the photoelectric switch under the hopper sends a signal to display "full material", and the push head moves forward to compress and package. At the same time, the conveyor belt continuously feeds materials. When the pressure head returns to the right position, the materials on the hopper and the pressure head fall into the compression chamber, and the pressure head continues to move forward to press the materials. The pressure head will continue to move forward and backward until the compressed block reaches the set length. If the length of the compressed block reaches the set length, the pressure head moves forward to the right position; the wire push cylinder moves forward to send the tying wire to the wire twisting box, the oil motor works to wind the wire 1 to 1.5 turns, the wire cutting cylinder cuts the wire, the wire winding rod winds the wire 8 to 10 turns at high speed to make it into a knot, the wire push rod returns to the right position, and the push head returns to continue feeding for the next cycle of compression and packaging.

Improvement effect
1. The floating shrinking direction of the left, right and top three sides automatically distributes the pressure on all four sides, which can be widely used for compression and packaging of different materials;
2. Automatic bundling to increase the packaging speed;
3. The main oil cylinder and the pressing head are connected by a ball end face structure, which has high reliability and long oil seal life;
4. The unique dispersed shear knife design has high shearing efficiency, saves energy and extends the mechanical life.
The horizontal hydraulic fully automatic baler integrates feeding, compression and bundling, and adopts mechanical, electrical, optical and hydraulic integrated control, which can shorten the auxiliary time, automatically bundle the compressed blocks, and has a high degree of automation and high production efficiency.

Please consult if you need it

Tel:+86-18206519878

Email:sales@kbwmachinery.com

WhatsApp & WeChat:+86 18206519878 available at any time

Website:www.kbwmachinery.com